Examples of successful PlasmaPlus® applications:
- Improvement of barrier characteristics of plastics for packaging using plasma polymer nanocoating
- Paintability with long-term stability and resulting high flexibility in manufacturing thanks to nanocoating with PlasmaPlus®
- PT Release coatings, for injection molding tools, allow a high number of process cycles without the components having to be stressed with release agents that contain silicone.
- PT Bond coatings assure long-term adhesion in the adhesive joint.
- Because of their good barrier effect, corrosion protection coatings with PlasmaPlus® offer extremely high corrosion protection with long term resistance to corrosive electrolytes – especially for aluminum alloys.
The extensive potential of atmospheric pressure plasma technology
Openair® Plasma technology makes it possible for industry to respond to continuously increasing demands on raw materials and materials efficiency, energy savings, and to avoid use of pollutants and chemicals. According to demea (source: Deutsche Materialeffizenz Agentur [German Materials Efficiency Agency]), material costs represent the greatest share of costs by far, at approx. 45.4%, even ahead of personnel costs.
New functionalities with nanocoating
Depending on the application, PlasmaPlus® nanocoating deposits a specific functional coating down into the microstructures of the material surface. This results in high efficiency layers that give the materials completely new properties. The creation of selectively functionalized surfaces means completely new performance for the products of tomorrow. These applications extend from electrically-conductive coatings,
New environmentally-friendly processes and end products
Using dry Openair® Plasma technology, many wet chemistry processes can be eliminated. Ultrafine cleaning with plasma already replaces entire washing processes, which makes drying that uses a lot of energy unnecessary. High efficiency plasma activation makes the use of environmentally hazardous and health damaging bonding agents and primers unnecessary. The significant improvement in adhesion enables
Innovation with plasma technology: new applications for all areas of industry
The potential range of applications using Openair® Plasma technology is inexhaustible. In many areas of industry, treatment with atmospheric pressure plasma is already firmly established. In other areas – say, in life sciences and new forms of energy, but also in aviation and aerospace – intensive research is being conducted on new application solutions. Today, there are already groundbreaking successes in protective coating of solar cells, the development of fuel cells, and innovative lightweight construction with carbon fiber materials. Initial tests in the treatment of human skin further demonstrate the extensive potential of plasma technology in future breakthroughs.
Innovative solutions for medical technology and the life sciences with Openair® and Aurora Plasma
Sterilizing microcleaning with Openair® Plasma, facilitating new material combinations for implants, functional coating of instruments, clothing and equipment, pretreatment of microfluidics or balloon catheters with Aurora Plasma – all of these open up new options in medical technology and the life sciences.
Clinically safe, sterile, reproducible – wide spectrum of applications for Plasma in medical technology
Manufacturing processes in medical technology demand the highest possible standards that far exceed the demands in most other industries. Surfaces must be not just clean but absolutely flawless or sterile. Beyond that, pre-treatment processes in medical technology must be very reliable and precisely reproducible.
Plasma pre-treatment to improve adhesion of printing inks has been widely used in medical technology for some time. With Openair® Plasma, Plasmatreat has taken it a big step further.
The Openair® plasma process allows for effective adhesion of hard/soft material combinations, applying finishes to membranes (filter media), and plasma functionalization of plastic surfaces. And all that is guaranteed to be aseptic thanks to plasma sterilization.
Advantages:
- Simple processes with dry, physical plasma treatment
- Reliable reproducibility of the pre-treatment parameters
- 100% process monitoring using PES (plasma emissions spectroscopy)
Plasmatreat has more than 20 years’ experience of using low-pressure plasma and atmospheric plasma to pretreat polymer surfaces, including treatment steps such as cleaning, adhesion promotion and deposition of functional coatings or layers. In our laboratories in Silicon Valley, we work with partners in industry to develop groundbreaking solutions.
Plasma chemistry with Openair® Plasma – ideal initiator for new reactions
Chemical compounds are still manufactured today almost exclusively in batch processes according to the appropriate formulations. But when highly customized compositions must be created, such as in pharmacology, this traditional approach is very elaborate and difficult to automate.
A continuous reaction technology is required that is characterized by very precisely measured flow and mixing processes. If, for example, the application of energy is needed for targeted initiation of reactions, only conventional heating or an open flame are available. Since any flame causes spontaneous oxidation, direct contact with the chemicals is not possible.
This is not the case with plasma initiation. The function principle of Openair® plasma is such that it will ionize almost any specific process gas at a high level and is therefore ideally suited as an initiator of reactions in chemistry and biochemistry.
More in-depth research into reaction chemistry is currently underway at Hannover University, Germany, where the synthesis of organic compounds using plasma technology is being investigated.
Plasma medicine – can the direct application of Openair® plasma heal wounds?
The term plasma medicine refers to the direct treatment of human cells with plasma. For almost 15 years, the research group under Prof. Gary Friedman at Drexel University (Philadelphia, PA) has pioneered work on the use of atmospheric plasma systems to treat the skin. He was the first to examine the impact of the most varied direct and indirect applications of plasma to human skin. In the process, he discovered a synergetic relationship between bacteria reduction through the application of plasma (plasma disinfection) and wound healing.
Today this work is being pursued intensively at many research institutions internationally. The "Campus PlasmaMed" research program (Leibniz-Institut for Plasma research and technology e.V. ), Düsseldorf University, Bochum University, and the Max Planck Institute in Munich, all in Germany, deserve special mention in this connection.
Plasmatreat has a wealth of experience in the area of disinfection of technical surfaces in medicine, known as plasma sterilization. Openair® plasma jets are extremely effective in treating surfaces in continuous operation. Because of the potential-free nature of plasma energy, it is in principle suitable for the treatment of human skin as well.
Extensive verifications and further development of jet technology are required to get to the point of using it in human medical applications. The development of systems for controlled medical plasma treatments presents tremendous opportunities for the future.
Plasmatreat is engaged in intensive exchanges with universities and institutes with a view to finding more partners to collaborate with in its exploration of the exciting field of plasma medicine.
Plasma disinfection – new methods to disinfect surfaces using atmospheric plasma
Naturally occurring microorganisms such as fungi and bacteria are critically important for the natural recycling of matter and the survival of ecosystems. Microorganisms are even used in the pharmaceutical and food industries to produce specific active ingredients.
On the other hand, bacteria and fungi can cause illness and a toxic reaction can ensue. Even the smallest contamination in industrial production can cause major problems, up to and including product spoilage or even the destruction of entire systems.
Microbial growth without plasma treatment after exposure
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Germs are killed by plasma treatment
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Plasmatreat works together with leading institutions to implement Openair® plasma technology as a highly effective method of surface disinfection (plasma disinfection). The Openair® plasma process is especially suited for use in safely disinfecting surfaces when combined with pulsed plasma triggering and special process gases. Because plasma is potential free, the inline process is simple to control and its process parameters are 100% reproducible.
Biocompatible implant coating: biofunctionalization with PlasmaPlus® in medical technology
Plasmatreat is a pioneer in the use of atmospheric plasma coating for implants, both as wear protection and as a biocompatible coating that promotes ease of integration with tissue.
Use of Openair® plasma and PlasmaPlus® to manufacture medical plasma polymer coatings, as wear protection or implant coatings, is an extremely promising area of application. The first plasma-coated implants are already in trials.